Creating a truly innovative product requires more than just a strong idea or differentiating technology. The real challenge begins when it comes to transforming that vision into a concrete, reliable, reproducible object that is ready for production.
Avec Osmose, son synthétiseur numérique polyphonique, Expressive E a repoussé les limites de l’instrument électronique. Un produit radicalement différent, aussi ambitieux sur le plan musical que sur le plan industriel.
Following a successful initial collaboration on the Touché instrument, Altyor was once again chosen to support the mechanical design, industrialization, and production of Osmose. This was a large-scale project characterized by a high degree of technical complexity and stringent requirements in terms of quality and durability.
Osmose: an innovative product designed to enhance the musical experience
Osmose is not a synthesizer like any other. It is based on an entirely new approach to the interaction between the musician and the instrument.
A redesigned gaming experience for the user
Each key on the Osmose is independently articulated. It responds to pressure, speed, and finger movement. This expressiveness transforms the keyboard into a true extension of musical gesture.
Behind this experience lies a high-precision mechanism, where each element must function smoothly, repeatably, and sustainably.
A disruptive and premium concept
Expressive E has chosen a clear positioning: to offer a high-end instrument that is both innovative and demanding.
This translates into:
- impeccable perceived quality,
- carefully selected materials,
- special attention paid to the finish and alignment of the keys.
From the moment you pick it up, the object should inspire confidence and precision.
Industrializing an innovative and complex product: the challenge facing Osmose
Transforming such an ambitious concept into an industrializable product was a real challenge.
Highly complex product architecture
Osmose brings together more than 271 unique references, for a total of 1,798 pieces.
Each subassembly must fit perfectly into a coherent whole. Tolerances are tight. There are numerous mechanical interactions. The slightest approximation can impact the user experience.
Perceived quality and precision of finishes
The alignment of the keys, the mechanical feel, the robustness of the buttons, and the stability of the chassis are all decisive criteria.
The level of requirement is that of a premium electronic product intended for intensive use.
Reliability and endurance over time
A musical instrument is designed to last.
It must withstand repeated handling, transport, and variations in use. This requires rigorous design, informed technical choices, and thorough industrial validation.
Altyor’s role in product design and industrialization
In this project, Altyor acted as a global industrial partner, with a comprehensive vision of the product.
Translating creative vision into industrial solutions
Altyor’s role was to transform Expressive E’s musical and creative vision into reliable, industrial-grade mechanical solutions.
Each design choice had to balance expressiveness, robustness, and industrial feasibility.
Designing precise, industrializable mechanics
La conception mécanique a été pensée dès l’origine pour :
- ensure repeatability,
- facilitate assembly,
- ensure the stability of the product over time.
This approach ensures a smooth transition from prototype to production without compromising on quality.
👉 Learn more about our mechanical engineering department and our approach to designing complex industrial products.
Industrialize and produce a non-standard product
The industrialization phase enabled us to structure production, organize sub-assemblies, and master complex manufacturing processes.
The goal: to guarantee consistent quality in every instrument produced.
Technical requirements
- User gaming experience
- Nombreuses pièces (plus de 271 références uniques)
- Premium quality finishes (materials, key alignment, buttons, etc.)
- Modularity (nearly 4 versions depending on the number of keys or electronics)
- Eco-design (no adhesives/glues, use of recycled materials, etc.)
Eco-design and sustainability integrated from the outset
Beyond technical performance, Osmose is committed to a strong sustainability approach.
Design a repairable product
The mechanical design has been conceived to facilitate the replacement of parts.
The components are accessible, removable, and designed for long-term maintenance.
Assembly without glue or adhesive
No gluing, no double-sided tape.
This structural choice improves the repairability, recyclability, and overall lifespan of the product.
Incorporate recycled plastic materials
Nearly 80% of the product is made from recycled plastic.
This represents approximately 2.5 kg of recycled material per instrument, or up to 6 kg of CO₂ avoided per product.
Facilitating maintenance through self-diagnostics
Osmose incorporates self-diagnostic software that quickly identifies malfunctions, facilitates updates, and optimizes maintenance.
Transforme an ambitious innovation into an industrial product
Osmose demonstrates one essential thing: innovation alone is not enough.
The value of a disruptive product is revealed when it can be manufactured, maintained, and delivered with a consistent level of quality.
👉 Discover how Altyor supports leisuretech and innovative companies, from design to production.
This project is a concrete example of what many innovative companies are looking for today: a partner capable of securing the transition from idea to industrial product, without oversimplifying or stifling innovation. Mechanical complexity, premium requirements, sustainability, repairability… all these challenges can be addressed, provided they are integrated from the design stage onwards.
With Altyor, Expressive E has opted for comprehensive industrial support. This choice has enabled the company to transform its vision into a real, reliable product that is ready to hit the market.
👉 Are you developing an innovative hardware product?
From design to production, Altyor supports you every step of the way to bring your most ambitious projects to life.